Technical features and application potential
The new Engel duo servo-hydraulic injection moulding machine is the technological core of our upgraded production department. With a clamping force of 2,700 tons, it is engineered to handle large molds and high injection volumes, making it the ideal solution for producing complex, structurally advanced technical components.
The integration of this machine significantly expands our production range while maintaining precision, quality, and dimensional stability. It opens up new opportunities for co-design and co-engineering with our clients, particularly in projects that demand mechanical strength, intricate geometries, and tight tolerances.
The plasticizing unit is configured to ensure excellent material homogeneity, reducing quality fluctuations and contributing to scrap minimization.
Energy efficiency and operational sustainability
In line with our industrial sustainability model, we have long monitored energy consumption through an advanced management system. The adoption of the new high-efficiency servo-hydraulic injection moulding machine has led to a significant reduction in energy demand, achieving savings of up to 40% compared to the previous machine, under the same raw material, mold, and cycle time conditions.
Further optimizations have been achieved through the implementation of a dedicated electric engine for the screw and a thermal insulation system for the plasticizing cylinder, resulting in a 20% reduction in heating energy requirements and minimal thermal losses to the environment.
Integration with the MPS digital model
The new injection moulding machine is integrated into our production ecosystem, which is based on digitalization, advanced automation, and process traceability. The system is natively designed for interconnection with enterprise management software and predictive analytics, enabling preventive maintenance, real-time quality control, and continuous efficiency.
Among the integrated software features, the following stand out:
- iQ weight control: continuously monitors and adjusts the injection volume in real time, compensating for fluctuations in melt viscosity. Result: minimal scrap and consistently high quality.
- Ecograph plus: accurately measures (±1%) the energy consumption of each machine component, enabling targeted operational optimizations.
- iQ clamp control: dynamically calculates and regulates the optimal clamping force, enhancing process repeatability and mold protection, while delivering up to 5% energy savings.
- iQ hold control: continuously optimizes the holding pressure time, directly reducing cycle time and overall energy consumption.
The introduction of the new 2,700-ton servo-hydraulic press represents far more than a technological upgrade: it marks a turning point in our journey of industrial innovation. By combining power, precision, and sustainability, we are strengthening our ability to deliver high-value technical solutions and stay ahead of the most demanding market needs.